November 16, 2013

MUD GAS SEPARATOR

Mud Gas Separator is commonly called a gas-buster or poor boy degasser. It captures and separates large volume of free gas within the drilling fluid. If there is a "KICK" situation, this vessel separates the mud and the gas by allowing it to flow over baffle plates. The gas then is forced to flow through a line and vent it to a flare. A "KICK" situation happens when the annular hydrostatic pressure in a drilling well temporarily (and usually relatively suddenly) falls below that of the formation, or pore, pressure in a permeable section downhole, and before control of the situation is lost.
It is always safe to design the mud/gas separator that will handle the maximum possible gas flow that can occur.

The principle of mud/gas separation for different types of vessels is the same.
Closed bottom type
Open bottom type
Float type

The closed-bottom separator, as the name implies, is closed at the vessel bottom with the mud return line directed back to the mud tanks. Commonly called the poor boy, the open-bottom mud gas separator is typically mounted on a mud tank or trip tank with the bottom of the separator body submerged in the mud. Fluid level (mud leg) is maintained in a float-type mud gas separator by a float/valve configuration. The float opens and closes a valve on the mud return line to maintain the mud-leg level. According to pedestal or base type there are
Fixed type
Elevating type
Poor boy degasser in China is usually named according to vessel diameter.
Brightway have the below models for mud gas separator.
ZYQ800
ZYQ1000
ZYQ1200


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